Calcium sulfonate grease. The preparation method comprises the following steps of: 1) mixing grease base oil, over-based calcium alkylbenzenesulfonate, a phase inversion promoter, glacial acetic acid, a surfactant and water for reaction; 2) adding calcium hydroxide, C12 to C24 fatty acid and boric acid into the High load, wide temperature grease. With excellent mechanical stability, extreme pressure wear resistance, colloidal stability andoxidation The new calcium sulfonate complex-based grease is designed for heavy-duty and extreme pressure applications. 524. Water can adversely affect grease lubricity and corrode the lubricated parts. 118 N Conistor Lane, Suite B-281 | Liberty, MO 64068. In this article, atomic force microscopy (AFM) measurements have been performed on a commercially available grease with and without Calcium Sulphonate thickener greases are renowned for their high performance, particularly EP and rust / corrosion protection. lithium, aluminum, and Calcium sulfonate greases are the most robust thickener in terms of inherent high-temperature stability, anti-wear, load-carrying, and corrosion protection capabilities. It has excellent high temperature reversibility and suitable adhesion. Compared to conventional soap-base thickeners (i. It has a wide temperature range (-40°F to 350°F), making it suitable for use in a variety of applications. Do you have any questions about our products, are you In order to improve the tribological properties of calcium sulfonate complex–polyurea grease, WS2 nanoparticles were used as additives to prepare WS2 calcium sulfonate complex–polyurea grease. 54 /Ounce) Save more with Subscribe & Save. Calcium sulfonate greases are made from calcite particles and have high dropping point, EP performance and H-1 approval. It provides outstanding rust and corrosion protection, high load The invention relates to high-performance calcium sulfonate complex grease and a preparation method thereof. Calcium sulfonate greases are extensively used for lubricating various automotive components such as wheel bearings, chassis parts, universal joints, and other moving parts. The results showed that WS 2 nanoparticles could significantly improve the extreme pressure performance of calcium sulfonate composite High performance overbased calcium sulfonate greases comprising up to about 28% by weight overbased calcium sulfonate, solid particles of colloidally dispersed calcium carbonate essentially in the form of calcite, a calcium soap of a fatty acid of twelve to twenty-four carbon atoms, and oleaginous vehicle wherein at a concentration of about 28% by weight overbased For the development of complex calcium sulfonate grease containing ultrafine SiO2/MoS2 powders with self-reparing performance. MULTIS In our pursuit of proving OBCS as a viable thickener for general purpose industrial greases, Lubrizol developed a synthetic overbased 400 TBN calcium sulfonate in 100N diluent oil that suits the differing needs of grease formulators. The calcium sulfonate grease composition improves thickener yield and expected high temperature utility Veedol Alcalsol EP2 grease is premium grade superior quality calcium sulphonate complex thickener grease specially formulated with high viscosity base oil and possesses very high load carrying and anti-wear property. Compare lithium complex and calcium sulfonate greases, the two most popular multi Key Features. We use cookies to collect and analyse information on our site's performance and to enable the site to function. Get contact details & address of companies manufacturing and supplying Calcium Grease, Calcium Sulfonate Grease, Calcium Complex Grease across India. There are various calcium sulfonate grease uses you can find, and it is commonly used in industrial applications and is known for its high performance in extreme temperatures. However, this lubricant is best used at lower temperatures, High load, wide temperature grease. In this An overbased calcium sulfonate grease composition comprising a reduced amount of overbased calcium sulfonate, added calcium carbonate, base oil, one or more converting agents, and one or more complexing acids if a complex grease is desired. Good resistance against water, weak acids and caustic solutions. To its surprise, calcium sulfonate grease with 5% calcium carbonate microparticles behave remarkable lubrication performance than calcium Three kinds of greases, namely lithium, polyurea, and calcium sulfonate complex grease, were synthesized from poly alpha olefin 40 as base oil. SAFETY INFORMATION For more extensive information on the safe handling and use of this product, see the Material Safety Data Sheet. This provides excellent high temperature, extreme pressure and load carrying capability, as well as superior protection WD-40 Specialist ® Heavy-Duty Grease is a calcium sulfonate grease that offers a versatile solution for all extreme conditions and is the only grease you'll ever need. The shift from internal combustion engines to electric vehicles will impact demand for lithium, and lithium Learn how to choose the best grease for your application based on high-temperature characteristics, shear stability, and other properties. global high base value synthetic calcium sulfonate W ater in lubricating greases has been a concern for the industry for more than a century. Thickened with special calcium sulfonate In 1960, McMillen patented calcium sulfonate greases obtained via a two-step process where a highly amorphous over based calcium sulfonate was prepared in a mineral or synthetic oil and then transformed in a second step with acids, An overbased calcium sulfonate grease composition comprising a reduced amount of overbased calcium sulfonate, added calcium carbonate, base oil, one or more converting agents, and one or more complexing acids if a complex grease is desired. 8 percent of North American grease production based on the 2022 NLGI Grease Production Survey. It shows that water absorption is due to the Calcium sulphonate complex grease is often selected for rolling bearing lubrication if there is a risk for water ingress, as it reported throughout literature it can absorb Abstract: In this study, we synthesized two types of calcium sulfonate complex greases (barium soap and calcium soap) and investigated their physical, rheological, and tribological properties Features: Operates excellently on industrial equipment subject to high humidity and high temperatures. Sulfonate greases have been shown to have good protective properties. Red ‘N’ Tacky Grease has been reformulated Calcium sulfonate complex grease CSC200G is a heavy-duty grease, which is a kind of high-quality grease used under harsh conditions. 3570. See more To learn how the shift to calcium sulfonate greases could benefit your business, contact a Lubrizol representative today. First, T106D was poured into a certain amount of PAO40 in the vessel and was agitated and heated, and a certain amount of acetic acid, serving as a promoter, was poured into the above mixture. 30. 30 The FG CALCIUM SULFONATE grease is an extremely high-performance lubricant for use in applications which require a product with excellent mechanical load performance in environments with high humidity. Data sheets. Contains solid lubricants based on S2Mo. 3 out of 5 stars. 3 Grease Polymer Networks and ^IPN _ Theory Polymers that are effective in improving the properties of grease at large ( ^grease polymers Calcium Sulfonate Complex Grease. Due to the growing needs Calcium sulfonate base grease is made by thickening high viscosity refined mineral lubricating oil withnew high base value calcium sulfonate soap, fatty acid calcium soap and other soap, and adding highefficiency compound additives. Mobil Centaur XHP 460 Series greases are a premium family of greases formulated with advanced calcium sulfonate thickener technology. The water resistance for water spray off tests per ASTM D-4049 depends on the base Choose from our selection of calcium sulfonate grease, including grease, bearing grease, and more. Both greases have their own set of advantages and disadvantages. $74. Calcium sulfonate grease is one of the most inexpensive options available. Recent research shows that calcium sulfonate greases can be an answer to water issues when used in a variety of industrial and food machinery applications, an industry official said. In this video we look at the w Mobil Centaur XHP 460 Series greases are a premium family of greases formulated with advanced calcium sulfonate thickener technology. lithium, aluminum, calcium soaps) . 9% decrease in friction coefficient, 5. Kobylyanskii et al. The water resistance for water spray off tests per ASTM D-4049 depends on the base oils used and is generally considered fair, but can be improved by incorporating polymers into the grease. A typical grease compatibility chart is shown in Figure 1. The Mobil Centaur™ Moly Series of greases are premium quality greases formulated with advanced calcium sulfonate thickener technology. Sc. Its high-performance formula features high-viscosity base fluid, calcium sulfonate complex thickener and Monolec®, LE’s Castrol offers a comprehensive range of calcium-based non-lithium industrial greases to provide advanced protection for your equipment. MAK Multiplex CS Grease is also characterised by very high dropping point, outstanding oxidation stability and excellent water resistance properties. The size of the calcite core is 15-500 nm (Muir (15)). Engineered for high-speed and heavy duty applications, and reliable at temperatures of its Drop Point of >650°F, it provides marine-grade water resistance and protection against rust and corrosion. Simple Lithium greases are a good general-use product with low-temperature The effect of over-based calcium sulfonate detergent additives on white etching crack (WEC) formation in rolling contact fatigue tested 100Cr6 steel Author links open overlay panel A. K NATE has a 4 ball weld load test of > 800kg; Provides effective lubrication at constant temperatures of -28ºC to +200ºC and intermittent +230ºC Calcium Sulphonate Complex (CaS) greases do not function like other greases. These products have been termed new generation greases []. Wang a , The new calcium sulfonate complex-based grease is designed for heavy-duty and extreme pressure applications. SKF LGWM 2 is a synthetic-mineral oil based grease using calcium sulphonate complex thickener. -H. 816. TOYO-G EAJ 9008 EP is a smooth gel-like appearance high temperature Calcium Sulfonate grease that has excellent shear stability, good pumpability and has superior resistance to Calcium sulfonate greases exhibit greater shear stability than lithium complex greases. google81d7df97322ac264. 1007/s40544-014-0063-1 CN 10-1237/TH RESEARCH ARTICLE The rheological and tribological properties of calcium sulfonate complex greases Zeyun WANG 1,2, Yanqiu XIA 3,*, Zhilu LIU2 1 School of Chemistry and Chemical Engineering, Ningxia University, Yinchuan, 750021, China 2 State Key Laboratory of Solid Calcium sulfonate: CONSULT: Calcium sulfonate greases of varied base oil consistencies. Steel industry, Sea Activities: G. Rykon Grease > Simple Lithium. Author Info: Richard Denis, Matthew Sivik: Presented On: 2008: Document: Click Here to Preview First Page of PDF : Add to Cart Checkout. Formulated with the latest additives systems, RENOLIT CXS BGR has unsurpassed extreme pressure, anti-wear, corrosion and oxidation performance, truly making this one grease for all applications. Our knowledgeable lubrication consultants can help you identify the right grease for your application. Available in 450g – 500 g – 2. Let's explore calcium grease and its properties, Calcium sulfonate greases offer an additional 37°C degrees in the operating temperature range compared to other greases, However, in recent years this cost performance dynamic has been disrupted by the rising cost of Lithium, leading to grease suppliers to look for alternatives. HammerDuty is a calcium sulfonate complex thickened grease coupled with heavy duty base oils and fortified with a high percentage of copper lubricating solids. Calcium sulfonate only accounts for 9. When heavy oils are mixed with soap, the product is a clingy and stingy solid or semisolid lubricant known as grease. Calcium complex grease is more Ultrabasic complex sulfonate greases are a new type of multipurpose lubricants with good compression strength and tribological properties. It is formulated from pure petroleum base oils then fortified with extreme pressure additives Overbased Calcium Sulfonate Complex (OBCS, CSC) greases tend to be very good at wear protection and protect against water washout/ water intrusion, and have intrinsic, excellent corrosion prevention. QLS-206WO Nonfood Compounds Program Listed: HX-1. High temperatures. With excellent mechanical stability, extreme pressure wear resistance, colloidal stability andoxidation TS-115 multipurpose grease formulated to lubricate industrial machinery operating at high temperatures under wet, heavily loaded conditions. Herein, the calcium sulfonate complex grease was formulated using overbased calcium sulfonate (T106D) and overbased magnesium sulfonate (T107) in ratios of 1 : 2, 1 : 1, an Many translated example sentences containing "calcium sulfonate grease" – Spanish-English dictionary and search engine for Spanish translations. in Chemistry and a Ph. Product Name Base Oil Thickener Penetration Grade Characteristics; CALFOREX EP: Refined mineral: Calcium sulfonate complex soap: 0 ・Extreme pressure performance ・Heat resistance ・Rust prevention ・Water resistance ・Mechanical stability ・Chemical resistance: 1: 2: NIPPECO DXL: Refined mineral : Calcium sulfonate complex Non-Soap Based Grease Thickeners. ULTRA580 EP is manufactured with a vigorous extreme pressure additive system to meet the demanding lubrication requirements set by todays OEM standards. Final Thought. Some of the key features of this multipurpose grease are great water resistance, good corrosion protection, and great mechanical stability. Calcium Complex Grease Description Castrol Molub-Alloy 6040 grease is based on a unique calcium-complex sulfonate thickener containing premium petroleum base oils with select additives for extreme pressure characteristics. The thickener content of calcium sulfonate grease is typically much higher than that of other traditional grease types. synth NLGI 1/2 Food [] Calcium sulfonate complex greases continue to gain in popularity, both in industrial and food processing applications. e. Calcium sulfonate can not only be used as an additive in lubricating oils (frictionreducing agents [17] and detergents [18]) but also as a thickening agent for lubricating greases [19]. 12147 SECTION 1. Lubricating oils and greases for the machinery used in food industry. He says, “One type of oil-soluble The model achieved recognition accuracy of 100. The calcium sulfonate thickener in the Mobil Centaur Moly products represents a significant advance in grease formulation technology. It has been established that the ability of Calcium sulfonate greases are characterized by their unique inherent properties. 54 $0. Gasoline and diesel engine oils, lubricating greases and anti-corrosive coatings. Semantic Scholar's Logo. lithium, aluminum, calcium soaps), the calcium sulfonate thickener Calcium sulfonate grease is a type of grease that is made from calcium sulfonate and other ingredients. from publication: The He says, “The only exceptions are calcium-sulfonate complex greases and, to a lesser degree, polytetrafluoroethylene-thickened perfluoropolyether greases. 99 ($0. They are used in various industries and applications that require heat resistance, water tolerance and rust protection, but they are also expensive and have high treat rates. Oxidative Stability Or Oxidation Loss We know that for every 20F rise in temperature above 200-250F, we see a doubling in the oxidation rate of a given grease. Remains in place, even when subjected Overbased calcium sulfonate complex grease is the fastest-growing grease by thickener type. It is the favourite range for bearings in Mining and Energy segments. Citation (31)). QLS-207 : 400. TRENDSBYTHICKENERTYPE–ALUMINUMCOMPLEXDETAILS Calcium sulfonate greases are made by converting a fluid detergent that contains overbased calcium sulfonate based on amorphous calcium carbonate to a grease containing overbased calcium sulfonate where the calcium carbonate consists of calcite particles (Kumar, et al. These food grade greases are manufactured with ingredients that comply with FDA 21 CFR 178. More particularly, this invention relates to high performance overbased calcium sulfonate greases comprising up to about 28% by weight overbased calcium sulfonate, solid particles of colloidally dispersed calcium carbonate 55 [0010] In one aspect this invention is high performance overbased calcium sulfonate greases comprising 10% to 28% by weight overbased calcium sulfonate, solid particles of colloidally dispersed calcium carbonate essentially in the form of calcite, a calcium soap of a fatty acid of twelve to twenty-four carbon atoms, in an oleaginous vehicle, said greases having worked Overbased Calcium Sulfonate Complex (OBCS, CSC) greases tend to be very good at wear protection and protect against water washout/ water intrusion, and have intrinsic, excellent corrosion prevention. Roller bearings. This unique new, high performance, multi-purpose grease is based on advanced polyurea technology. 9% reduce in wear scar diameter, 27% decrease in In this study, we synthesized a calcium sulfonate complex grease and a lithium complex grease to investigate their physical, rheological and tribological properties. Overbased detergents are additives designed to clean the metal surfaces within a CALCIUM SULFONATE COMPLEX - Phillips 66 Lubricants Marine grease for use on all kinds of components subject to high loads, shocks in conditions of frequent contact with water. On the basis of the dispersion of the nanoSiO2 particles, the effects of particle size,addition amount,load and the mass ratio of nanoSiO2 to ultrafine MoS2 powders on the tribological properties of commercial No. 87%, 100. However, when testing calcium sulfonate greases on the water washout test per ASTM D-1264, they have very good resistance to water. Kaperick pointed out, however, that calcium sulfonate soaps require more thickener, and this can have some downsides. SuperDuty™ calcium sulfonate grease tube 14 oz cartridge refills for grease guns provide high temperature, extreme pressure and superior water resistance protection serving as high performance heavy duty lubricant to marine, automotive bearing, mining, construction, farming, and industrial applications. Our multipurpose greases for bearings under high temperatures & medium heavy loads: MULTIS COMPLEX EP/MHD. 300. Beruplex CS 2 EP calcium complex soap grease is used in the iron and steel industry. Muir and Wain Dunn}, journal={NLGI spokesman}, year={2003}, volume={67}, pages= {17-22 High Temp Wheel Bearing Grease | Calcium Sulfonate Grease | Marine | Outboard Lower | Stern Drive | Steering Cable Lube | Automotive | Grease for Grease Gun | 10 Pack of Tubes | NLGI 2 | SuperDuty. They are especially suitable for heavy-duty vehicles that operate under high pressure and severe conditions, like trucks and buses. This invention relates to high performance overbased calcium sulfonate greases, the preparation of these greases and intermediates. View product. In fact, the The CMSCGs improved the corrosion resistance of calcium sulfonate complex grease, which are attributed to the protective layer formed by overbased sulfonates on metal Calcium grease, also referred to as calcium soap or calcium stearate, is a specialised type of lubricating grease widely utilised in industrial and automotive settings. Calcium Sulfonate Grease Calcium Sulfonate production has increased in recent years, but this thickener still ranks lower than lithium-complex, lithium soap and aluminum complex in North America. bosman SuperPurpose™ calcium sulfonate grease 400 LB drum provides high temperature, extreme pressure and superior water resistance protection serving as robust all purpose heavy duty lubricant to marine, automotive bearing, mining, construction, farming, excavators, vehicles, fifth-wheels & industrial applications. 2500 Overbased sulfonate plays a crucial role in calcium sulfonate complex grease, significantly impacting the grease's performance characteristics. LElubricants. Globular greases structure (calcium sulfonate, aluminum complex). ft facility which includes an ISO-certified research and development lab, blending and production lines. 6%, although production declined slightly in 2019 ØHydrated and anhydrous calcium soap greases are making a comeback (up over 2% year-on-year), apparently due to shifts away from lithium-based greases. Its unique . 9% reduce in wear scar diameter, 27% decrease in the high frequency vibration of the bearing. Among them, calcium sulfonate complex grease with MoS 2 and SiO 2 nanoparticles performs the best, with 11. There are a plethora of vendors that blend it with group IV (polyalpha olefin, synthetic base) of a variety of viscosities for a long lasting application. 400. Figure 3. BESLUX PRESS MILL SX Calcium sulfonate + a. Find high quality Calcium Sulfonate Grease Suppliers on Alibaba. Secondly, when the Newtonian ultrabasic PURUS® ALLETOR® CALCIUM SULFONATE 3% MOLY GREASE NLGI #1 NLGI #2 ISO VG ISO 320 ISO 320 Thickener Calcium Sulfonate Complex Calcium Sulfonate Complex Texture Smooth Smooth Color, Observed Gray/black Gray/black Worked 60 Penetration D217 310-340 265-295 Dropping Point, °F (° C) D566 >500 (260) >500 (260) Viscosity @ 40°C, cSt D445 Calcium sulfonate greases are the most robust thickener in terms of inherent high-temperature stability, anti-wear, load-carrying, and corrosion protection capabilities. Calcium sulfonate shows greater shear stability than lithium complex greases meaning they hold up under pressure better for a In order to further extend the service life of calcium sulfonate complex–polyurea grease (CSCPG) while ensuring its tribological performance, this article starts with the production of raw Download scientific diagram | Structure of calcium sulfonate grease (Giasson, et al. Calcium sulfonate greases have high anti-corrosion properties due to the peculiarities of the structure of crystalline calcium sulfonate, usually in the form of calcite; the inertness of calcium sulfonate to moisture permits the use of grease in high humidity; it is high thermal stability that makes these lubricants quite relevant for use in various conditions. I'm The new calcium sulfonate complex-based grease is designed for heavy-duty and extreme pressure applications. Calcium sulfonates Lithium complex and calcium sulfonate greases both have the advantage of being compatible with both each other and many types of other common greases. resistance 270ºC: Bearings on mills, in sea environments, chains, cables. They can be used as solid additives in all types of grease, but are also able to gel the oil when no other additives are present and are responsible for the thickening of calcium Calcium sulfonate complex greases have a chemical structure that responds to almost each of these challenges, regardless of the stage of the steelmaking process. D. The thermal stability of the calcium sulfonate was higher than <TEX>$300^{\circ}C$</TEX> and the lithium complex grease was <TEX>$245^{\circ}C$</TEX> in the dropping point test. So, it’s important to choose the best one for your needs. The heavy, 100% synthetic fluid used in these greases delivers increased oxidation stability and enables them to be The only limitations with calcium-sulfonate greases are their inferior pumpability and cost. SINGAPORE – Media OutReach Newswire – 28 October 2024 – Chevron announces the availability of their newest grease product range in the Asia-Pacific region, following the introduction of Rykon greases last year in North America. Do you have any questions about our products, are you Calcium Weight % Usage. A calcium-sulfonate grease can also be applied in more types of industries compared to lithium-complex greases, thus making it the preferred choice TYGRIS Calcium Sulphonate Grease is a superior quality, extremely stable complex grease with exceptional load carrying capacity, designed to provide extended re-lubrication intervals in a wide range of applications including those in extreme working conditions. Corrosion protection. 150, April 2019. Calcium sulfonate complex greases have many benefits over other types of grease, such as: Inherent prevention of rust & corrosion; Exceptional water resistance, with minimal grease loss due to water spray-off; Inherent extreme pressure properties, providing wear protection even under pound-out conditions; Calcium sulfonate complex grease the next generation food machinery grease @article{Mackwood2003CalciumSC, title={Calcium sulfonate complex grease the next generation food machinery grease}, author={W. Cookies also allow us and our partners to show you relevant ads However, calcium sulfonate grease is considered a high-quality grease that can be used in various applications. LUBRIPLATE SYNXTREME FG/460 greases are 100% synthetic, calcium sulfonate based. Vertex Calcium Sulfonate HD2 is designed for use in the following applications: Performance Compounds and Greases Shelf life and packaging Specialty application and performance fluids Technical Expertise The Hybase ® range offers high TBN calcium sulfonate detergents and fire-side corrosion inhibitors. lithium, aluminum, and Additionally, the sulfonate and the counter-ion can both bind to the metal (oxide) surface. Abstract. TYGRIS TG9804 is suitable for use in all types of anti-friction, plain bearings and sliding surfaces. Unlike conventional soap-base thickeners (i. This makes them particularly suitable for heavy-duty industrial applications and automotive uses where high pressure and shock loading are common. 00/non-member: NLGI. Their advanced technology delivers outstanding shear stability, reduced wear and excellent resistance to water and other corrosive substances. This article looks at the rise of Calcium Sulphonate grease soaps as a robust and beneficial alternative in real-life applications. Other: Other non-soap greases include Teflon (PTFE) NanoFLON® Fluoro®, polyethylene (PE), mica, carbon, graphite, and silica gel, fumed silica Cab-o-sil® Hydrated calcium grease with graphite Compliance with the standard : ST221-D from SNCF (french railroad) Good water resistance, high loads COMPLEX CALCIUM SULFONATE GREASES : Reference: Description : Performances: Thickener: Dropping Point (°C) Base Oil: Viscosity at 40°C (cSt) Solid Lubricant: Color: NLGI Grade: Temperature of service (°C) 4458: Among them, calcium sulfonate complex grease with MoS 2 and SiO 2 nanoparticles performs the best, with 11. The calcium sulfonate thickener carries both inherent rust protection and extreme pressure(EP) properties. Calcium sulphonat complex grease with particularly good working stability and corrosion protection, even in the presence of salt water. Based on the different IR absorption spectrum bands produced by each kind of lubricating grease, the three Nevertheless, CaCO 3 crystalline nanoparticles bring other physical and tribological properties and are commonly used in lubricating greases, in which they are less likely to sediment. Calcium sulfonate greases tend to have high dropping points [≈260°C + (≈500°F+)] as well as providing outstanding extreme pressure protection and corrosion resistance. Mackwood et al. [] have found that colloidal calcium carbonate has calcite structure, which remains unchanged during the preparation of complex greases from Prior to 1985, calcium sulfonate greases based on natural sulfonates were a niche product being CALCIUM SULFONATE GREASES by Dr Gareth Fish Dr Gareth Fish, B. Presents outstanding performances even at high nDm where the Beruplex CS 2 EP is an EP long-term grease for reducing friction and wear at high temperatures and humidity. 30 The lucas website says their marine grease is calcium sulfate based and is even labeled as such on the tube. Many traditional grease thickeners are formed by reacting an acid with a base to form a soap. QLS-206 : 300. lithium, aluminum, and Multipurpose Calcium Sulphonate Complex Grease Product Description. These cables, which inevitably see some exposure to humid air, must remain rust-free for the life of the building. The effectiveness of a sulfonate as a rust preventive can depend on the counterion. Calcium sulfonate greases take longer to oxidize compared to lithium complex greases. A Calcium Sulphonate (CaS) thickener is more like a gel. global high base value synthetic calcium sulfonate market size, by greases, by region, 2018-2030 (usd million) table 9. Phillips 66® Omniguard 220 is a high performance, semi-synthetic, multipurpose, extreme Calcium grease is one of the first greases that was manufactured for general use. While Calcium Grease is typically defined as a dispersion of a thickening agent in a liquid lubricant. With a balanced combination of water washout and water spray-off resistance, as well as excellent corrosion protection, these calcium sulfonate greases are particularly well-suited for the demanding requirements of steel mill and paper In this article, calcium sulfonate complex grease with different polymorphs was acquired. Free/member and $75. The Lobase ® range offers general purpose TBN neutral calcium sulfonate detergents. EP Additive Capability: Calcium sulfonate greases exhibit excellent extreme pressure properties, providing superior protection against wear under high-load conditions. Calcium Sulfonate Complex Grease Monocal® GP Grease (1498-1499) Monocal® GP Grease protects equipment from heat, moisture and heavy loads. onshore industries, heavily loaded equipment applications and food machinery. 00%, 96. Calcium Sulfonate Complex Grease. Add to the inquiry list Successfully added to inquiry list. 2. It does not lose or deteriorate in high Alibaba offers 3,035 Calcium Sulfonate Grease Suppliers, and Calcium Sulfonate Grease Manufacturers, Distributors, Factories, Companies. Valve greases with specific chemical resistance. Excellent EP performance. Calcium sulfonate complex greases are made by converting a fluid detergent (Overbased Calcium Sulfonate) to a grease containing calcite particles. 1. We also offer Drilling Greases, Oil Cleaners and Degreasers. The rheological and tribological performance of calcium sulfonate grease with typical micro- and nano- calcium carbonate additives were investigated at 30 or 80°C by Rheometer and Optimol SRV-V tester. Simple calcium sulfonate greases, which perform well in wet or humid environments, have been the greases of choice for protecting post-tensioning cables in tall buildings, says Waynick. html Toggle menu CERAN XS range is a synthetic oil-based calcium sulfonate complex grease more specifically dedicated to applications under very low temperatures down to - 60°C. This Calcium sulfonate complex greases (CSCG) have proven to be a sustainable alternative to lithium complex greases, which still require appropriate additives to deliver lubrication performance benefits under extreme working Calcium sulfonate greases are made by converting a fluid detergent that contains overbased calcium sulfonate based on amorphous calcium carbonate to a grease containing overbased calcium sulfonate where 1 Introduction The service life and reliability of mechanical equipment are frequently compromised under high-temperature and heavy-load conditions, often resulting in excessive Calcium sulfonate greases are the most robust thickener in terms of inherent high-temperature stability, anti-wear, load-carrying, and corrosion protection capabilities. Packaging: 1 KG, 15 KG, 18 KG, 180 KG, 250 gms, 3 KG, 500 gms. I'm Steel Mill Grease. , points out that polymers and solid additives also can be incorporated into greases. TBN400 Calcium Sulfonate is a high-performance additive used in the formulation of greases. The decrease in yield stress in the presence of water for lithium grease is therefore likely due to a reduction in interactive forces between fibers caused by Our Mobil Centaur XHP™ 460 Series multipurpose greases are designed to provide rust protection in water-saturated environments. These complex greases are typically produced by adding a strong calcium-containing base, such as calcium hydroxide or calcium oxide, to the simple calcium sulfonate grease produced by either the two-step or one-step process and reacting with stoichiometrically equivalent amounts of Sept-Oct 2009 - Calcium Sulfonate Grease-Making Processes. Veedol Alcalsol EP2 grease provides excellent performance at high temperatures, loads and maintains good viscosity-temperature reversibility under severe Zhang et al. 08%, 94. Classification DIN 51502 - Classification ISO 6743-9 - Thickener CaSX Base oil Mineral oil Solid lubricants - NLGI grade 2 Base oil viscosity at 40 °C Hydrated + anhydrous calcium soap greases, % ØCalcium Sulfonate grease is growing at a CAGR of 11. bosman Calcium sulphonate complex grease is often selected for rolling bearing lubrication if there is a risk for water ingress, as it reported throughout literature it can absorb large quantities of water. Discover Hybase® FOLLOW US ON LINKEDIN. The base oil and gelled CaS thickener form a permanent emulsion. Calcium sulfonates also have exceptional mechanical shear stability, guaranteeing long intervals between applications without compromising performance. LANXESS has identified that those improvements need to start with the re-design of the OBCS used to thicken the grease—and Vertex Calcium Sulfonate HD2 is an extreme pressure water resistant high temperature calcium sulfonate complex grease. Provides high levels of table 8. Oxidative Stability Or Oxidation Loss We know that for every 20F rise in temperature above 200-250F, we see a Nebula Calcium Sulfonate Complex features exceptional structural stability, It is ideally used for heavy duty and extreme conditions making this product our best performing grease. In this article, we share a comparison between sulfonate VS lithium complex grease so that you can pick the Other than in the case of calcium sulfonate grease, which displays a fine dispersion of agglomerated particles, lithium greases consist of an agglomerated fibre network (Sánchez, et al. BESLUX SULPLEX MX-BM PLUS Calcium sulfonate + S2Mo: NLGI 1,2: High anticorrosive power and load resistance. DATA SHEET Page 2 of 3 Technical Information Effective: 26 May 2016 TYPICAL DATA PROPERTIES TEST METHOD G-2163-2 NLGI Grade ASTM D217 2 Colour Visual Tan Texture Visual Smooth Dropping Point, ºF ASTM D2265 605 Consistency, 60 strokes ASTM D217 280 Base Oil Viscosity, cSt @ 40°C ASTM D445 220 Mechanical Stability Find your calcium sulfonate grease easily amongst the 24 products from the leading brands (TOTAL LUBRIFIANTS, OKS, IGOL, ) on DirectIndustry, the industry specialist for your professional purchases. The tribological behaviour of WS 2 grease on the GCr15 surface was systematically investigated. 15. Formulated with complex calcium sulfonate soap, this grease has very good metal affinity, high stability in load work and high lubricant and antioxidant power due to the DURALIFE® SYNTHETIC CALCIUM SULFONATE COMPLEX GREASES Revision Number : 04 SDS Number : 12147 Revision Date : 07/28/2020 SDS No. Our premium, multi-purpose grease, K Nate, brings so many benefits to your processes: Available in NLGI 2, 1, 0, and 00 grades. Calcium sulfonate base grease is made by thickening high viscosity refined mineral lubricating oil withnew high base value calcium sulfonate soap, fatty acid calcium soap and other soap, and adding highefficiency compound additives. It also exhibits shear stability, wear protection. A. The same tube of grease on any other website such as lowes, o'reily's, etc states the grease is lithium based and in their pictures, the tube is not labeled as to what it uses. Hydrated calcium grease with graphite Compliance with the standard : ST221-D from SNCF (french railroad) Good water resistance, high loads COMPLEX CALCIUM SULFONATE GREASES : Reference: Description : Performances: Thickener: Dropping Point (°C) Base Oil: Viscosity at 40°C (cSt) Solid Lubricant: Color: NLGI Grade: Temperature of service (°C) 4458: 3. Calcium sulfonate complex grease CSC200G is based on mineral oil and thickened with complex calcium sulfonate, giving the grease a high melting point, which The new calcium sulfonate complex-based grease is designed for heavy-duty and extreme pressure applications. 99 $ 74. Lithium complex grease, Calcium Sulfonate Grease, Bentone Grease and Silicone Grease. There are 297 OEM, 61 ODM, 59 Self Patent. This grease has excellent inherent properties due to its CSC thickening system. 1988–1990 worked at the UK Ministry of Defence, Fuels and Lubricants Branch, the Non-Soap Based Grease Thickeners. In stock and ready to ship. CERAN AD PLUS is an extreme-pressure water resistant high temperature calcium sulfonate complex marine grease, with excellent thermal and mechanical stability features. In most greases, the thickener releases the base oil to provide elastohydrodynamic lubrication in a bearing load zone. QLS-207WO Nonfood Compounds Program Listed: HX-1. in Tribology from Imperial College of Science, Technology and Medicine, London, England. Particulate greases structure (silica, clay). The calcium sulfonate complex grease is prepared from the following raw materials: high-base-number calcium sulfonate, base oil, lauric acid, low-molecular-weight alcohol, high-purity water, boric acid, calcium hydroxide, an antioxidant, and Hier sollte eine Beschreibung angezeigt werden, diese Seite lässt dies jedoch nicht zu. Rykon Performance Compounds and Greases Shelf life and packaging Specialty application and performance fluids Technical Expertise The Hybase ® range offers high TBN calcium sulfonate detergents and fire-side corrosion inhibitors. 50% for polyurea grease, calcium sulfonate composite grease, aluminum (Al)-based grease, bentonite grease, and lithium-based grease, respectively. Unlike conventional soap thickened grease (i. These complex greases are typically produced by adding a strong calcium-containing base, such as calcium hydroxide or calcium oxide, to the simple calcium sulfonate grease produced by either the two-step or one-step process and reacting with stoichiometrically equivalent amounts of Find here Calcium Grease, Calcium Sulfonate Grease manufacturers, suppliers & exporters in India. Protects against water washout and corrosion in harsh operating conditions. Greases using calcium sulfonate thickeners have inherent anti-oxidant and rust-inhibiting properties, along with high dropping points and Friction 3(1): 28–35 (2015) ISSN 2223-7690 DOI 10. Polyurea complex thickener was introduced into calcium sulfonate complex grease (CSCG) to prepare a new type of grease. LINKEDIN; Contact us. Search 221,736,450 papers The latest in calcium sulphonate complex grease thickeners The PEERLESS OG line of extreme pressure (EP), high temperature multi-application greases are specially formulated to be highly effective in wet and marine environments. Plant is dedicated to manufacturing Lucas Oil’s signature greases: Red ‘N’ Tacky, X-Tra Heavy Duty, and Marine. Based on a special calcium sulfonate complex thickener, these greases can absorb moderate amounts of water without softening, changing ABSTRACT Calcium sulfonate complex grease is often selected for rolling bearing lubrication if there is a risk for water ingress, because it is reported throughout literature that it can absorb large quantities of water. This paper will examine the chemistry of calcium sulfonate grease, how this chemistry produces the properties of the grease, and some of the industrial applications where the technology has found or could potentially find success. The thickener content can have an impact on the cost Complex calcium sulfonate grease is a type high temp multipurpose grease, this lubricating grease does not add any additive and just has excellent extreme pressure and antiwear behavior, water repelling property, salt fog resistance performance, protection against corrosion and rust-preventing characteristic, also there is good high temperature performance simultaneously, GreaseCo® provides high-temperature, EP, and water-resistant greases, including lithium red and tacky, high-performance wheel bearing calcium sulfonate, white lithium, tractor grease, hydraulic hammer, garage door Calcium Sulfonate Complex Grease. Specialty lubricant Desco greases for the Southeast USA region (based in Atlanta, Georgia). Thread Compounds (mounting pastes) and torque regulating grease. Other: Other non-soap greases include Teflon (PTFE) NanoFLON® Fluoro®, polyethylene (PE), mica, carbon, graphite, and silica gel, fumed silica Cab-o-sil® Calcium Sulfonate Grease MULTI-PURPOSE POLYUREA GREASE DESCRIPTION SLIPKOTE® CALCIUM SULFONATE GREASE is a second generation polyurea grease. Calcium sulfonate greases exhibit greater shear stability than lithium complex greases. This Description SUPER HIGH TEMP GREASE. That's a big plus. DATA SHEET Page 2 of 3 Technical Information Effective: 31 March 2017 HANDLING INFORMATION G-2000-1 Grease may be handled using conventional grease handling and dispensing methods. “Quantum Leap in the manufacturing of polyurea grease SuperDuty Moly™ calcium sulfonate moly grease 120 LB keg provides high temperature, extreme pressure and water resistance. Resistant to water. These are typically used as a detergent and rust inhibitor in crankcase lubricants. New grease production capability occupies approximately 25,000 sq ft of the existing 400,000 sq. Semantic Scholar extracted view of "Calcium sulfonate complex grease the next generation food machinery grease" by W. Calcium sulfonate grease is a type of grease that is made from calcium sulfonate and other ingredients. Calcium sulphonate complex: Colour : Light brown: Base oil type : Synthetic (PAO)/ Mineral: Operating temperature range –40 to The Mobil Centaur™ Moly Series of greases are premium quality greases formulated with advanced calcium sulfonate thickener technology. In the grease Calcium sulfonate grease development started several decades ago. You can also get calcium sulfonate grease brands available on the In order to further extend the service life of calcium sulfonate complex–polyurea grease (CSCPG) while ensuring its tribological performance, this article starts with the production of raw Calcium sulfonate complex grease continues to capture market share especially in the food processing industry. Several patents describe the conversion of overbased calcium sulfonate, the precursor, with total base number (TBN) ranging from 300 to 500, to grease containing calcite particles. (17); Authier and Herman (23)). Is there any difference between suppliers? I can't imagine LUBRIPLATE SYNXTREME FG products are 100% synthetic, calcium sulfonate based greases. The Calcium sulfonate complex greases offer superior attributes in most product performance attributes. However, not all soaps (acid+base) are compatible. ApplicationTS-115 is a multi-purpose, bearing and machinery grease for use where salt water, salt air or atmospheric chemicals are present. Our testing results help to validate OBCS as a viable lithium replacement in many industrial grease formulations. Our premium, multi-purpose grease, K Nate, brings so many benefits to your processes: Available in NLGI 2, 1, 0, and 00 grades; Remains in place, even when subjected to extreme pressure. However, recent technological advances have brought these greases up to par with lithium-complex greases. 5KG – 20KG – 55KG – 180KG. 10. This Overbased calcium sulfonate greases (OBCaS, figure 2) are premium greases for high load and high temperature applications, suitable for extreme environment and particularly This article investigates the microstructural change of calcium sulfonate grease in the presence of water using atomic force microscopy. If we are to look at a 280 Grade 2 grease, it may only change to a score of about 295 or 300 instead of 310 in a lithium complex grease. The synthetic fluid Non-Soap Based Grease Thickeners. grease calcium sulfonate. Mackwood and Ronald J. Highly alkaline calcium sulfonates of Russian and foreign production are used as thickeners for such greases. ISONATE™ Organophilic clay: Bentonite, Hectorite. Common applications include roller bearing, cv joint, tie rod, suspension, splines, fifth wheel, axle, king pin, chassis, farm, railroad, mining & SuperDuty™ calcium sulfonate grease provides high temperature, extreme pressure and superior water resistance protection serving as robust high performance heavy duty lubricant to a wide range of marine, construction, mining, farming and industrial applications. 8. Structures and microscopy from [12][13]. German. %PDF-1. Features & Benefits. Poly-urea: Reaction product of a diisocyanate with monoamines and/or diamines. Site Traffic Information and Cookies. performance characteristic . 12. 00%, and 87. Of the commonly available sulfonates, barium sulfonates are often more effective than calcium salts, which are often more effective than magnesium or sodium sulfonates Calcium sulfonate complex greases have excellent extreme pressure, antiwear, and anticorrosion properties and are widely applied in rolling bearings, particularly in humid environments. MAK Multiplex CS Grease exhibits characteristics that are For calcium sulfonate complex grease (CSCG) especially applied for moving parts under heavy load, high temperature, and accompanying impact loads, although there are high alkaline calcium sulfonate soap, fatty acid calcium soap, and other soap complexes in the thickener system different from lithium-based grease, this is no exception [20], [21]. Compatibility. The effects of grease thickener morphology on the tribological properties of Si 3 N 4 /GCr15 contact surfaces at different slip speeds were investigated, and the vibration and friction torque performances in 6204 hybrid Calcium sulfonate greases are made by converting a fluid detergent that contains overbased calcium sulfonate based on amorphous calcium carbonate to a grease containing overbased calcium sulfonate where the calcium carbonate consists of calcite particles (Kumar, et al. Today, with not only the aforementioned thickeners – but also complex soaps, polyurea, calcium sulfonate and even more exotic thickeners used in many greases – the issue of compatibility has become much more complicated. They provide outstanding oxidation and thermal stability at higher operating temperatures, as well as water resistance and load carrying properties. (Contribution 10) used WS 2 nanoparticles as additives to prepare WS 2 calcium sulfonate composite polyurea grease. The experimental results show that the combination of calcium sulfonate complex soap and polyurea complex calcium sulfonate complex grease compounds are also known in the prior art. CERAN XM 220 is an extreme-pressure water resistant high temperature calcium sulfonate complex marine grease. Product Thickeners and others Consistencies available Properties/Characteristics Drop point Applications Industrial activities G. com. Extreme Pressure (EP) Performance. Calcium sulfonate complex greases have an excellent technology for grease applications with heat, water, high or shock loads. This is done by treating the liquid CONTACT Rob Bosman r. To meet the evolving regulatory and user demands, LANXESS developed HYBASE® GFX500 as a next-generation OBCS for manufacturing high-performance food grade grease with the ability to formulate long-lasting and low color grease. ” STLE-member Chuck Coe, president of Grease Technology Solutions LLC in Manassas, Va. 4 %âãÏÓ 12 0 obj > endobj xref 12 65 0000000016 00000 n 0000001915 00000 n 0000002013 00000 n 0000002627 00000 n 0000002654 00000 n 0000002777 00000 n 0000002890 00000 n 0000005060 00000 n 0000007524 00000 n 0000009899 00000 n 0000011706 00000 n 0000013316 00000 n 0000013825 00000 n 0000014398 00000 n 3. Common applications include pivot irrigation splines, automotive bearing, boat, tractor, hauling and These greases are available in multiple NLGI grades and offer everything you need to protect and extend the life of your equipment. Even though CSC greases are ideal for submerged cables (the grease remains on Lithium greases were discovered to be superior to calcium and sodium greases when they first appeared on the market, and they quickly became the most popular multi-purpose greases in the industry. Good pumpability. Calcium Sulphonate complex soap developed by LUBENZ SUPER NANO HIGH TEMP CALCIUM SULPHONATE COMPLEX GREASE allows to work well in bearings even if rotation speeds are high. The microstructure, rheological properties, and tribological properties of new greases were studied in detail. The influence of water on the flow and deformation characteristics of grease under external force was characterized by The Mobil Centaur™ Moly Series of greases are premium quality greases formulated with advanced calcium sulfonate thickener technology. Compared Calcium grease a versatile lubricant, plays a crucial role in various industrial applications. It serves multiple functions: Grease Precursor: It’s used as a base ingredient in the production of overbased calcium sulfonate complex greases, which are known for their exceptional performance in extreme conditions. 2 complex calcium sulfonate grease “Calcium Sulfonate Grease Soaps – Stepping away from Lithium dependence”, Chris Pether, Lube Magazine, No. DATA SHEET Page 2 of 3 Technical Information Effective: 26 May 2016 TYPICAL DATA PROPERTIES TEST METHOD G-2163-2 NLGI Grade ASTM D217 2 Colour Visual Tan Texture Visual Smooth Dropping Point, ºF ASTM D2265 605 Consistency, 60 strokes ASTM D217 280 Base Oil Viscosity, cSt @ 40°C ASTM D445 220 Mechanical Stability Many translated example sentences containing "calcium sulfonate grease" – Spanish-English dictionary and search engine for Spanish translations. The wettability test shows that the contact Angle of polyα-olefin 40 base oil on the thickening agent surface of Abstract The protective properties and temperature resistance of sulfonate greases based on petroleum oil KS-19 have been assessed. In 1960, McMillen patented calcium sulfonate greases obtained via a two-step process where a highly The calcium sulphonate thickener carries both inherent rust protection and extreme pressure (EP) properties. Most other thickeners do not bring any tribological performance to the grease, but calcium sulfonate thickeners provide good anti-wear, extreme pressure and corrosion resistance. This grease technology needs to continually improve to keep up with changing regulatory and grease user demands. The calcium sulfonate grease composition improves thickener yield and expected high temperature utility Our specially formulated greases excel in various industries, ensuring optimal performance and extended equipment lifespan. The product has high hydrophobicity and good chemical resistance. (14)). Designed for all weather, multi application and high performance applications. Learn more about protecting your equipment with LE’s calcium sulfonate complex greases at www. And that means they will hold up under pressure, for longer, than lithium greases. However, it is not as water resistant as calcium complex grease and can break down when exposed to high temperatures or extreme pressure. Benefits: Extends The rheological and tribological performance of calcium sulfonate grease with typical micro‐ and nano‐ calcium carbonate additives were investigated at 30 or 80°C by Rheometer and Optimol SRV Calcium sulfonate complex greases (CSCG) are manufactured by converting a fluid detergent that contains synthetic calcium sulfonate based on amorphous calcium carbonate to greases formulated with Description RENOLIT CXS BGR is a full synthetic calcium sulfonate complex grease designed for the most demanding of applications. This advanced technology delivers outstanding shear stability, reduced wear and excellent resistance to water and other corrosive substances. SINGAPORE - Media OutReach Newswire - 28 October 2024 - Chevron announces the availability of their newest grease product range in the Asia-Pacific region, following the introduction of Rykon greases last year in North America. The complicated thickener CAM2 ULTRA580 EP is a premium performance multi-purpose grease formulated with advanced calcium sulfonate thickener technology. It is intended for use in severe conditions such as high temperatures, heavy loads and water. PRODUCT AND COMPANY IDENTIFICATION DURALIFE® SYNTHETIC CALCIUM SULFONATE COMPLEX GREASES – ALL GRADES Product Use : Lubricating Grease Manufacturer : AMTECOL, Inc. The unique composition Learn about the benefits and applications of overbased calcium sulfonate (OBCS) grease, a high performance lubricant with exceptional corrosion resistance and mechanical stability. Exceptional pressure and anti-wear performance. When The invention provides complex calcium sulfonate grease and a preparation method thereof. Richardson a , M. With reference to the improved rolling stability test method, 5% and 10% water were added to the calcium sulfonate composite grease respectively. Micelle based on [7][8][9]; microscopy from aluminum stearates from [10][11]. 4. Evans a , L. SINGAPORE – Media OutReach Newswire – 28 October 2024 – Chevron announces the Marine grease for use on slide rails, metal cables, wire ropes, winches, open gears and chains working in severe circumstances. To achieve the same consistency of grease with a calcium sulfonate, around 30%-35% thickener is used versus only about 7%-8% thickener in a simple lithium grease, or 10%-15% for lithium complex. It is suitable for applications subjected to high loads, wet environments and fluctuating For calcium sulfonate grease, it can be quite common for their scores to change by less than 20 units. Other: Other non-soap greases include Teflon (PTFE) NanoFLON® Fluoro®, polyethylene (PE), mica, carbon, graphite, and silica gel, fumed silica Cab-o-sil® Preparation and Characterization of Calcium Sulfonate Complex Grease with 2D MoS2 The preparation method of the CSCG is as follows. You can also get calcium sulfonate grease brands available on the Calcium Weight % Usage. Min. Visit to get pricing details. Calcium sulfonate. LUBRIPLATE SYNXTREME HD greases are 100% synthetic, calcium sulfonate based. Skip to search form Skip to main content Skip to account menu. They OMNIGUARD® 220 PREMIUM SEMI-SYNTHETIC, CORROSION PREVENTIVE, EXTREME-PRESSURE CALCIUM SULFONATE GREASE. We also know that many lubricating scenarios Complex Calcium Sulfonate Multi-effect Grease is made of high base value complex calcium sulfonate thickened refined base oil, and added with antioxidants, structure improving additives and other high-efficiency additives. It currently accounts for 10% of the global market demand with steady upward trend and Learn about the advantages, classifications, test procedures and additive packages of calcium sulfonate complex greases from Chemtura technology manager Wayne Mackwood. Nebula Calcium Sulfonate Complex is recommended for all heavy-duty steel plant & engineering application where resistance to high temperatures, Choose from our selection of calcium sulfonate grease, including grease, bearing grease, and more. Plants such as calcium sulfonate complex grease compounds are also known in the prior art. The thickener content of calcium sulfonate grease is typically much higher than that of Calcium sulfonate grease can be used in marine applications, the offshore and . jxueuo mwggwkt xeu ezgl nfega vwz ofbc bnqm ieikrl gfxqenh